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dan e 1980

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New Bridges Made of Bendable Concrete


By mixing fiber in concrete scientists have created a bendable material that is lightweight, resists cracking, and lasts longer.


The newfangled concrete, already in use in Japan, Korea, Switzerland and Australia, will find its first application in the United States this summer, researchers said this week.

Fiber-reinforced concrete is not new. But this variety, developed at the University of Michigan, is said to be 500 times more resistant to cracking than what your sidewalk is made of. It's also 40 percent lighter.

Concrete is a mix of cement, water and sand or gravel. In bridges and buildings, it is typically reinforced with metal wire or bars.

The new mix contains mostly the same ingredients as regular concrete minus the coarse gravel, explained engineering Professor Victor Li. It looks like regular concrete, but under intense strain it gives instead of breaking because fibers slide within the cement. The fibers behave somewhat like your body's ligaments, holding things together in a flexible manner.

The stuff is called Engineered Cement Composites (ECC).

The Michigan Department of Transportation (MDOT) will use the ECC to replace part of a bridge that crosses Interstate 94. The slab will eliminate the need for expansion joints, which are moveable steel teeth that separate sections of regular concrete. With the ECC, a longer continuous slab will be possible.

"The ECC material has promise for solving some of the deck durability issues we face, such as premature cracking," said Steve Kahl, a supervisor in MDOT's experimental studies group. "We're hoping the ECC will work well, and possibly lower the cost when experience is gained on large scale production."

The Mihara Bridge, a new structure in Hokkaido, Japan, has a deck of ECC that is a mere 2 inches (5 centimeters) thick. It is expected to open this month.

Studies suggest ECC should last twice as long as regular concrete, but the researchers said more tests are needed to confirm that claim. Li estimates that over the course of 60 years, with servicing and replacement costs considered, a bridge made of ECC could be cost 37 percent less than a traditional span.


A video of the material being bent is available....

ace-mrl.engin.umich.edu/N...bend).html
 
toronto could save hundreds of millions using this stuff.
 
I remember reading Popular Science a long time ago where it said you can build bridges out of glass.

If this material comes onto the market, it might take a while to catch on. The construction/architectural industry in general reacts slowly towards applying new materials to new buildings.
 
It sounds really interesting. My only concern would be how it would hold up in Canadian winters.

In regards to the architectural/construction industry being slow to adopt new materials, this is more than warranted. The liabilty that architects alone carry when they design a building is huge and any problems almost always come straight back to them. With so much legal responsibilty over the safety of each building they design I cant blame them for not just jumping at every new material/item that comes on market. I could see it being up to a decade before enough tests have been done on this material for architects to feel comfortable enough to start using it.
 
So basicly, the concrete would have/need NO re-bar? If that were possible, I wonder how much quicker skyscrapers and bridges could go up.
 
Most of these concrete innovations, steel fiber reinforced concrete, glass fiber, carbon fiber etc. are technologies that were developed 40-50 years ago. They have largely not been adopted because of limited application, cost disadvantage etc. In the absense of secondary motivations or incentives they will likely never be widely used in all but niche applications. A former collegue of mine was involved in testing, I believe this material, for application in concrete shear walls for a Japanese company.
 
While architects maybe forward thinking, they are often limited by a conservative construction and client base.
 

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